Valves are used to regulate the flow of gases, liquid, or any kind of fluidized solid. They are an important part of pipelines and other processes across many industries.
The power, chemical, oil & gas, and metalworking industries all have an increasing demand for valves that meet the sectors’ requirements. Because of those demands, the industrial sector gets more competitive by the day, and newer design trends are created.
According to the recent design trends, a number of them promise a longer operational life and more than 50% higher flow rate. Also, the new design trends offer a wider temperature range and pressure handling capabilities that can boost the performance of the industrial processes exponentially, https://www.kp-lok.com/product/monoflange-valves.
Here are five emerging trends in industrial valve design
- Increased usage of simulation software.
3d simulation software can be used to test various solutions without the need to create and test multiple prototypes and designs.
- Ceramic and Quarter turn valves.
Ceramic valves have strong sealing components, it doesn’t destroy, and it can resist abrasions for years, thus resulting in an efficient pressurized system. Lately, there has been an increase in demand for quarter turn valves which has to be rotated 90 degrees. Some of the main quarter turn valves include butterfly and ball valves which are known for enhancing water resistance and protection against corrosion.
The growth of the water industry has increased the demand for the Quarter turn valves since these valves are designed to regulate water flow through complex pipelines. Besides the water industry, quarter turn valves are also very popular in the power, oil & gas, and food & beverage industry.
- Growth in the demand for automatic valves
When it comes to choosing a type of valve, a lot of things must be considered: the safety requirements, the nature and components of what is flowing in the pipeline, the leakage rate, the amount of acceptable flow and the scale of operation.
There are two types of valves in the market, the automatic and standard. Although the standard valves are more popular than the automatic valves they are cheaper than automatic valves. Most of the standard valves are leak-free and are easy to convert to automatic actuation.
Automatic valves include hydraulic, electric, pneumatic, digital mechanisms, and solenoid. And the truth is that automatic valves are already gaining popularity. The main benefit of automatic valves is the advanced preventive maintenance ability, eliminating the risks of shutting down the operation as often as the standard valves do.
- Integrated Electronics
Another trend you should take a look at is the integration of electronics into the valve. Currently, most integrated valves feature digital electronic with a powerful processor for decentralized intelligence on the component level.
- Control valves.
The manufacture of control valves is enhanced by the Oil and Gas industry in proportion to the refinery control and automation needs. Designing control valves includes all categories of the industry. For example rotating shaft control valves (linked to power generation, chemical processing, and water & wastewater industries.